As an indispensable part of modern industry, rubber hose is widely used in many fields such as fluid transportation, mechanical connection and shock absorption. Its design principle is not only related to the performance and service life of the product, but also directly affects the efficient operation of related industries. This article will explore the key elements in rubber hose design.
The primary consideration in rubber hose design is material selection. The formula of rubber directly affects the physical and chemical properties of the tube, such as temperature resistance, corrosion resistance, and pressure resistance. High-performance synthetic rubber, such as nitrile rubber and chloroprene rubber, is widely used in special industrial environments due to its excellent oil resistance and heat resistance. In addition, natural rubber is often used for general low-pressure fluid transportation due to its good elasticity and flexibility.
In terms of structural design, the inner and outer layer materials and reinforcement layer configuration of the rubber hose are crucial. The inner layer needs to be smooth to reduce fluid resistance and have good medium resistance. The reinforcement layer is mostly woven and wound with fiber or steel wire, which significantly improves the compressive strength and deformation resistance of the tube. The outer layer needs to provide wear-resistant and anti-aging protection to ensure that the pipe can still work stably for a long time in harsh environments.
The manufacturing process also affects the performance of rubber tubes. The vulcanization process is the core of rubber tube manufacturing. By precisely controlling the temperature and time, the cross-linking between rubber molecules is achieved, thereby improving the mechanical properties and durability of the tube. In addition, precise extrusion and molding technology is also the key to ensure the precise size and smooth surface of the tube.
In the design process, the actual application scenarios must also be fully considered. For example, a multi-layer reinforced structure is required in a high-pressure environment, while the elasticity and flexibility of the material need to be optimized in situations with high flexibility requirements.
The design principle of rubber tubes combines material science, mechanical engineering and manufacturing technology. Every link needs to be refined to ensure that the product can perform at its best in various applications.
